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The New TE 210 —
For When Things Get Cramped in the Tunnel …

Schaeff-Terex (CMT) —
Application-Specific and Cost-Effective Machine Engineering

Schaeff-Terex has developed a versatile, robust tunnel excavator to be used for demanding and efficient tunnel heading. The responses from Schaeff's international clientele and sales forecasts for the new TE 210 are very promising, and the first machines of this new type have already been shipped.

The new TE 210 tunnel excavator is playing a key role in the efforts of Schaeff-Terex' Construction & Mining Technology (CMT) division to expand its position worldwide by launching specialized machines. The machine, developed for tough operations, is an exemplary model of modern tunnel technology, which is designed to speed up heading below ground.

Customer demands and the detailed evaluation of years of experience gained from worldwide equipment applications were the decisive criteria for CMT's development and production team throughout the process of steadily upgrading the well-known TE 200 Tunnel Excavator. The result is a robust, easy-to-operate and compact machine. Greater reliability and stability as well as better excavator characteristics are the key enhancements of the TE 210 versus its predecessor. The substantially improved serviceability and maintenance of this new generation of tunnel excavators is absolutely convincing.

The special boom geometry — in combination with the swing dipperstick and high breakout and ripping forces (140 kN and 100 kN respectively) — allows for the effective and accurate excavation of tunnel profiles. Working heights from 4.80 to 8.50 metres and tunnel cross sections from 30 to 80 square metres in soft to medium-hard rock are ideal for the TE 210. And when things get really cramped in the tunnel, the machine demonstrates its manoeuvrability: the machine's compact superstructure featuring a short-tail slewing radius and a tiny swing radius of 3,670 millimetre, enable it to be deployed in tight spaces. For larger or shorter boom reaches and special jobs, Schaeff-Terex also offers customer-specific solutions and boom equipment.

The operating weight has been increased to an impressive 28 tonnes, providing perfect stability, and the low-maintenance crawler-type chassis (3,450 millimetres in length) enlarged to 2,700 mm. Both measures substantially improve the machine's stability, even when excavating, pulling and lifting difficult jobs.

The 142-kW Deutz turbocharged diesel engine, featuring charge-air cooling, turns the TE 210 into a real powerhouse, allowing for the assembly of powerful work attachments. On request, the engine can be fitted with a soot particle filter system made by Engelhard (Puritech).

The same applies to the zero-emission 132-kW electric motor – an option which is particularly interesting for construction companies employing compressed-air tunnel heading or if zero-emission is a prerequisite. The cable is routed directly on the superstructure or, alternatively, through a cable drum installed on the superstructure or chassis.

If the electric motor is installed, the excavator's 360-degree swing range remains equally excellent: a special slip-ring assembly with electrical sliding contact ring must be installed. If the customer decides to install the conventional diesel engine, the appropriate diesel engine components will be made available.

With regard to the hydraulic installation, Schaeff-Terex' engineers trust in the well-proven and reliable load-sensing systems from Bosch-Rexroth successfully, used in countless ITC-tunnel heading machines all over the world. The load-independent flow distribution (LUDV) of the main control valves ensures continuous, effective, powerful, and high-precision profile excavation. A dual, flow-controlled axial piston pump ensures that the conventional ripping buckets, powerful cutting units (up to a hydraulic drive power of 90 kW), hydraulic hammers (maximum weight of 1,000 kg), or hydraulic demolition crushers will "bite their way" through the rock.

In his or her robust full-vision FOPS-cab, the driver enjoys excellent, panoramic visibility. The significantly improved serviceability is a great advantage for the tough applications and conditions below ground and in distant countries. Schaeff-Terex' engineers have deliberately dispensed with electronic assemblies, simplified electronics and designed the machine so as to ensure service-friendliness for tough tunnel operations. The cylinders on the support and dozer blade and the integrated bucket cylinder are all protected against stone impact.

Thanks to these convincing innovations, Oriental Engineers, Schaeff-Terex' Pakistani partner, had well-founded arguments for their deal. Schaeff-Terex' customers were thoroughly impressed with the technical solutions, the superior build quality, and the serviceability of the new TE 210 when it was subjected to the acceptance test. Several tunnel excavators of the new generation — complete with bucket, WS90 cutting unit and heavy-duty hydraulic hammer — have been shipped to Pakistan these past few weeks. Further deals have already been announced.

More information:
Terex GmbH
Schaeffstr. 8
74595 Langenburg
Phone: 07905/58-0
Fax.: 07905/58-114
info@TEREX-Schaeff.com
www.Terex.com

 

 


 
 

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You are at www.schaeff-cmt.com, the website of Schaeff CMT Division. Our postal address: Schaeffstr. 8, D-74595 Langenburg, Germany. Phone: +49 (0) 79 05 / 58-0. Fax: +49 (0) 79 05 / 58-114. E-Mail: info@terex-schaeff.com. We will appreciate your comments, ideas, and questions about our website.

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